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Confirming
reports of the existence of extensive and easily worked
iron ore deposits in the southern part of the Utah Territory,
Brigham Young issued "Mission Calls" to a predetermined
cadre of approximately 120 frontiersmen and iron manufacturing
tradesman, mostly from the British Isles, to establish
an iron manufacturing plant there. Although it was unapproved,
several took wives and families along. Originally called
the Iron County Mission, the name of the enterprise was
shortened by common usage to the Iron Mission.
This
colony, under the direction of George A. Smith, departed
Provo on 15 December 1850 and after a perilous winter
journey arrived at the present site of Parowan, 250 miles
distant, on 13 January 1851. Here they built a small fort
and began farming operations needed to support themselves
during the iron-manufacturing attempt.
Charcoal
made from the extensive forests of cedar (Juniperus osteosperma)
at the ore site at Iron Springs, twenty miles southwest
of Parowan, was planned to fuel the blast furnace that
was to be erected there. The work force was to commute
from Parowan in organized shifts. Upon the discovery of
coal in the Little Muddy Creek (now Coal Creek) nineteen
miles south of Parowan, the blast furnace location site
was changed to the mouth of Coal Creek, present-day Cedar
City. Coal was mined six miles up the canyon and transported
by wagon to the furnace located on the banks of the stream
at the canyon mouth where the water for power was accessible.
It was to be coked at the mine site later. The iron ore
was to be transported from Iron Springs to the blast furnace
by ox-drawn wagons. Limestone for the process was also
abundantly available.
A
small work force, recruited from Parowan, occupied the
site on 11 November 1851. It was called Fort Cedar, Cedar
Fort, and finally Cedar City. Once again, farming and
survival took precedence over iron manufacturing. Newly
arrived European immigrants were carefully screened in
Salt Lake City and those with iron-making skills were
strongly encouraged to move on to Cedar City to strengthen
the settlement.
A
small test furnace was erected during the summer of 1852
and some poor quality iron produced 29 September of that
year. A small sample was rushed by special express to
Salt Lake City where it served as proof that iron manufacturing
in the Great Basin was an accomplished fact.
During
the next six years many furnace test runs were made, with
varying degrees of success. Many unforeseen problems developed,
and the pig iron produced was mainly the product of experimentation
in trying to solve them. The iron works were never fully
operational in any commercial sense; although, on occasion,
especially in 1853 and 1855, the blast furnace was operated
on a short, sustained basis. On 8 October 1858 Brigham
Young advised Isaac C. Haight, the director of the Deseret
Iron Company, to shut the operation down. The assets of
the company were gradually liquidated, culminating in
a public auction of the remaining company equipment on
20 December 1861. Although all the elements for the successful
establishment of an iron-making industry were present,
the project failed in its basic objective: the making
of pig iron and then making useful objects from it. The
need and the desire were there. The basic ingredients
for the blast furnace were present-abundant iron ore,
fuel, water, limestone, and sand. A cadre of frontiersmen
along with skillful and experienced iron workers from
Europe and the United States were involved. However, there
were also a number of major reasons that probably contributed
strongly to the project's failure.
The
furnace and allied structures were too close to the banks
of Coal Creek. The soil was too spongy to adequately support
the weight of the works. Coal Creek flooded frequently,
washing away diversion dams and/or inundating the entire
operation, which was also too far from the ore body. The
fire clay and sandstone used in the furnace lining, bosch,
and hearth spauled, bubbled, and liquefied at temperatures
lower than required in the smelting process. The power
needed for furnace blast and related equipment came from
a water wheel, with water supplied by mill races running
directly from the stream bed. The water level in the creek
fluctuated seasonably and with unpredictable flash floods.
A steam engine acquired from Salt Lake City arrived too
late to prove its value. Attempts to use both charcoal
and coke (made from unsuitable coal), and the occasional
use of "raw" coal and wood in the furnace, indicate that
the riddle of inadequate and inappropriate fuel was difficult
to solve.
An
acute lack of circulating currency existed in the territory
and little of it surfaced at the Deseret Iron Company.
Laborers were credited on the company books for their
services, against which they were to draw the necessities
from the company store, which was also the church tithing
office. Generally the labor credit exceeded the store
inventory. Although there were some territorial and church
cash appropriations, most of the help came in the form
of labor tax assessments.
Weather
in the area also was unpredictably bad and not conducive
to sustained furnace operation. Snow, ice, drought, and
grasshoppers had a deleterious effect. Extreme isolation,
high marketing costs, and lack of personal and company
supplies also impacted the problem.
The
magnetite ore presented smelting problems for the English
and Scottish iron workers which they tried to solve through
on-the-job experimentation, although some hematite ore
was found and easily reduced. The equipment and furnaces
were mostly handmade.
Some
management personnel had never seen a blast furnace, and
some serious judgmental mistakes were made. The available
management talent was also dissipated through many contiguous
civic, political, and ecclesiastical offices. Top management
jobs paid cash and were considerably higher paid than
those of labor. Ethnic and cultural differences also created
problems, fostering disunity. Personnel changes affected
the efficiency of the operations. Church mission calls,
defections, and excommunications took their toll of key
personnel.
Hostile
Indian actions caused constant concern and required individual
and militia vigilance, interrupting the Iron Works. The
Utah War was the last nail driven into the Deseret Iron
Company coffin. Also, the Mountain Meadows Massacre in
September 1857 could be considered the first armed skirmish
of this affair. Over half of the Deseret Iron Company
cadre were involved in it, including the leadership. This
shattered the spirit of the enterprise. The strategic
value of the iron works to an occupation force also may
have been a factor in Brigham Young's decision to close
down the works.
Morris
A. Shirts
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